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34, -12.0, 2.0 ], [ 252, -12.0, 2.0 ], [ 252, 12.0, 2.0 ], [ 34, 12.0, 2.0 ] ], "area_mm2": 5232.0 }, { "id": "F37_SUPPORT_-1_base", "parts": [ "F37_SUPPORT_-1", "F37_PAD" ], "kind": "plywood_end_to_pad", "normal_local": [ 0, 0, 1 ], "compression_only": true, "polygon_local": [ [ 34, -60.0, 2.0 ], [ 252, -60.0, 2.0 ], [ 252, -12.0, 2.0 ], [ 34, -12.0, 2.0 ] ], "area_mm2": 10464.0 }, { "id": "F37_SUPPORT_1_base", "parts": [ "F37_SUPPORT_1", "F37_PAD" ], "kind": "plywood_end_to_pad", "normal_local": [ 0, 0, 1 ], "compression_only": true, "polygon_local": [ [ 34, 12.0, 2.0 ], [ 252, 12.0, 2.0 ], [ 252, 60.0, 2.0 ], [ 34, 60.0, 2.0 ] ], "area_mm2": 10464.0 }, { "id": "F37_PAD_concrete", "parts": [ "F37_PAD", "existing_concrete_slab" ], "kind": "pad_to_concrete", "normal_local": [ 0, 0, 1 ], "compression_only": true, "polygon_local": [ [ 34, -60.0, 0 ], [ 252, -60.0, 0 ], [ 252, 60.0, 0 ], [ 34, 60.0, 0 ] ], "area_mm2": 26160.0 } ], "mass": { "old_all_plywood_foot_kg": 4.854090510731203, "new_all_plywood_foot_kg": 5.048396411081679, "plywood_delta_kg": 0.1943059003504759, "old_complete_except_anchors_pad_kg": 7.695383917448423, "new_complete_except_anchors_pad_kg": 7.889689319918233, "new_hardware_kg": 1.588964180709177, "new_angles_kg": 1.2523287281273765 }, "counts": { "new_plywood_layers_excluding_legs": 25, "old_plywood_manufactured_details_excluding_legs": 11, "new_stl_bodies": 37 }, "raw_stock": { "thickness_mm": 24.0, "blank_area_m2": 0.406036, "blank_volume_m3": 0.009744864, "blank_mass_kg": 6.8214048, "includes_legs": false, "nesting_or_saw_kerf_allowance_included": false }, "manufacturing_issues": [ { "part": "F37_WEDGE_-1_L4", "kind": "foot_wedge", "mass_kg": 0.0030837105496383994, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WASHER_PAD_-1_0_L2", "kind": "foot_washer_pad", "mass_kg": 4.325061899782101e-05, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WASHER_PAD_-1_1_L2", "kind": "foot_washer_pad", "mass_kg": 4.32506189978307e-05, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WASHER_PAD_-1_2_L2", "kind": "foot_washer_pad", "mass_kg": 4.3250618997827104e-05, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WEDGE_1_L4", "kind": "foot_wedge", "mass_kg": 0.0030837105496383903, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WASHER_PAD_1_0_L2", "kind": "foot_washer_pad", "mass_kg": 4.3250618997821026e-05, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WASHER_PAD_1_1_L2", "kind": "foot_washer_pad", "mass_kg": 4.325061899783087e-05, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" }, { "part": "F37_WASHER_PAD_1_2_L2", "kind": "foot_washer_pad", "mass_kg": 4.325061899782709e-05, "issue": "separate layer has no through-bolt retention; adhesive or different manufacture must be qualified before assembly" } ], "limitations": [ "This keeps the existing foot force path and its unresolved long-bolt bending. One stock thickness does not solve that structural issue.", "Wedges and multi-layer inclined washer pads require a qualified bonding/retention process. Separate lamina STL do not imply a proven dry unbonded load path.", "No new toe/leg topology or U-prongs added. Slab and anchors excluded.", "Nominal installed collisions and socket envelopes checked by unchanged shared generator; full new sequential layer insertion and adhesive qualification not approved.", "Part contours for bevelled stock are machining blanks, not finished flat CNC profiles.", "Bolt thread values reflect nominal length; compressed minimum-thickness stack and final procurement are not approved." ], "nominal_geometry_pass": true }